Flying Cold Saw Cut off Steel Pipe into Burr Free Cutting

   Flying Cold saw cut off machine for cutting steel pipe into burr free cutting, with length tolerance of +/- 0.5 mm.  It is for the purpose of cutting pipes into smaller length inline. This machine  used  for cutting smaller  pipe lengths, which the on line mill can not do before. Now is working in Dalian Iris (Japan) steel pipe company.

 
 Traditionally, in the welding pipeline when sawing smaller tube, tubes usually cut into the longer one, and need some workers to carry the longer tube to the offline cutting machine doing secondary cutoff. How to achieve sawing tubes inline directly with high speed, it has been the problem in tube cutting field; It's very meaningful project that we customize this Flying Cold saw cut off machine for Dalian Iris company which can realize inline sawing tube, eliminate the secondary process and improve production efficiency. This cold saw has been put into production now. From manufacturing to installation Totally spent two months, Contor engineer also came to the site to train their workers how to use the cold saw for free.

Cold Saw Motion Controller

The operating system and HMI have been upgrading after the upgrading of CTCS cold flying saw motion controller system. The touch screen adopts the famous brand in Europe. Its High performance, high reliability and long life gurantee the unit operating stablity. The comprehensive upgrade operating system  5.0 has the following advantages:

1.new controller system1. Lower system failure rate

Touch screen with high-end brands, the panel protection class is IP65, more calmly face the harsh operating environment. Thus ensuring the stability of the system, reduce the system failure rate.

2. Simple & clear interface, easy to operate

Based on the traditional way of combining internal and external operations, through simple training, on-site staff can quickly master the method of operation.3. Large data storage capacity & long time

All debugging multiple sets of parameters can be saved. Effectively prevent on-site staff  modify or deleted the parameters by accidentally, resulted parameters missing.

4. Upgrade debugging screen

The new debugging screen, not only convenient for facilitates conduct factory commissioning, but also convenient for on-site staff to set and commission parameter when the equipment being replaced or maintained.

5. Increased tube type selection screen

Intelligent Computing tube type selection screen saving time of on-site tube transferring. Based on the actual production conditions, the on-site staff just only need to select the tube production type on the screen.old controller system


6. More vivid & delicate system trends

This operating system give a further improves to the communication rate. The vivid and delicate system trend give a true reflection of system operation. Above works guarantee the system operate efficiently.

7. Three modes selectableBoot into manual mode. If such conditions of entering the analog or automatic mode are not satisfied, an error message pops up. Convenient for on-site staff to discharge fault quickly, in order to save debugging time.

8. Increased the alarm of area

The ability of calculating a single blade cutting capacity ensure the workpiece cutting neat, consistency. When the actual cutting area exceeds alarm set value, the light will flash, prompting the user to replace the blade.

Burr-free Cutting for Larger Pipe Cutoff Inline

The 300 milling type CNC steel pipe cutting machine used for big size pipe cut off. Contor Milling type cold saw is equipped with up to four axis-controlled sawing stations working independently. Sawing of the tube starts simultaneously at several positions, and segments are finally cut along its circumference. The results is small chips and negligible burr.
  We developed the milling type flying cold saw by ourselves. It is a type of high precision cutting machine for big size diameter steel pipe. The machine catches the step with the word’s developing speed in the field. The cutting machine adopts 2 blades cutting and 2 coordinate axes interlock controlling technology, which made no burrs, low noise and excellent cutting edge. The milling type flying cold saw is suitable for large diameter pipe cutting.

How to Cut Steel Pipe?

The cold saw is very different from the traditional high-speed friction flying saws. The technology of cold saw is to cut big, medium and small pipes with more safety and burr free. The tracing, getting synchronization and return of the trolley are completed by motors driving according racks and pinions on the self-lubricated guide lines.




The cutting action of the blade is driven by servo motors and reducers. And the feeding action of the blade is driven by motors and ball screw.Reasonable design of cold saw gurantee the cold saw cut off pipes with lower noise, good quality cutting edge without shape change or burrs, and reduce the cost of secondary process.

On the condition of cutting with the maximum speed, the cutting precision is equal or less than1.5mm. After setting parameters through the automatic control console, the cold saw running automatically in stable and reliable state.
                          

CNC Pipe Cutting Machine

After seven days Contor CNC pipe cutting machine was successful installation and commission in Huaxi village Zhejiang, China.


Shenyang Contor CNC pipe cutting machine cutting results as shown in the picture, the incision is smooth and no burr, eliminating secondary processing sectors, saving manpower and resources. The successful commissioning of the tube are flat-tube and round tube.

Mechanical engineer teaching methods of operation on-site as free and the HMI interface is easy to learn. (The above photo was taken by Contor engineer on-site) Every successful case is inseparable from the pre-depth communication with customers, and actively cooperate with customers.

From R. & D. to the mechanical production the customer's needs are taken into account on every aspect. We pursuit to satisfy client's requirments. Shenyang Contor specialized in R.&D.,designing, manufacturing steel pipe cutting machine and a comprehensive after-sales service give you the best steel pipe cutting solution.

Tube cutting machine

165 tube cutting machine  is a CNC pipe sawing machine made in Shenyang Contor has announced the successful delivery & installtion and commissioning in Iran.Two tube cutting machine were opeating there，one is for 130*130mm square pipe cut off and the other is for round pipe diameter among 20-50mm at the max speed of 100m/min.

Shenyang Contor CTCS 165 cold saw specification:
square pipe 130*130mm max speed at 25m/min
rectangle pipe 40*80mm 60mm/min
round pipe 20-50mm 100m/min

We specialised in machine and motion control system design, manufacturing, installation and commissioning of equipment for tube and pipe cutting industry and has been providing cold saw to the market leaders in tube manufacturing field for more than 20 years. Shenyang Contor also offer a wide rang of pipe handling equipment in customised layouts to meet customer requirements.

Cold Saw Manufacuturer From China

Shenyang Contor M.& E.Co.,Ltd. produce “cold saw” used for ERW pipe line with the best quality, professional technology service and big market share.“cold saw system”, “Friction flying saw”, “milling type cold saw” “Motion controller” are our products . We have supplied more than 4200 sets of the machines to many countries.

We have 200 workers, 60 professional engineers,3000 ㎡workshop, 23 years experience, 3 hour reach Dalian port, this is how we keep good quality and competitive price for global valued customers. Our main products is cold flying saw and milling type flying saw (for large diameter pipe cutting) We would like to establish a longterm business relationship of mutual benefit with your esteemed company.

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