Wednesday, July 22, 2015

Cold Saw Motion Controller


The operating system and HMI have been upgrading after the upgrading of CTCS cold flying saw motion controller system. The touch screen adopts the famous brand in Europe. Its High performance, high reliability and long life gurantee the unit operating stablity. The comprehensive upgrade operating system  5.0 has the following advantages:

1.new controller system1. Lower system failure rate

Touch screen with high-end brands, the panel protection class is IP65, more calmly face the harsh operating environment. Thus ensuring the stability of the system, reduce the system failure rate.

2. Simple & clear interface, easy to operate

Based on the traditional way of combining internal and external operations, through simple training, on-site staff can quickly master the method of operation.3. Large data storage capacity & long time

All debugging multiple sets of parameters can be saved. Effectively prevent on-site staff  modify or deleted the parameters by accidentally, resulted parameters missing.

4. Upgrade debugging screen

The new debugging screen, not only convenient for facilitates conduct factory commissioning, but also convenient for on-site staff to set and commission parameter when the equipment being replaced or maintained.

5. Increased tube type selection screen

Intelligent Computing tube type selection screen saving time of on-site tube transferring. Based on the actual production conditions, the on-site staff just only need to select the tube production type on the screen.old controller system


6. More vivid & delicate system trends

This operating system give a further improves to the communication rate. The vivid and delicate system trend give a true reflection of system operation. Above works guarantee the system operate efficiently.

7. Three modes selectableBoot into manual mode. If such conditions of entering the analog or automatic mode are not satisfied, an error message pops up. Convenient for on-site staff to discharge fault quickly, in order to save debugging time.

8. Increased the alarm of area

The ability of calculating a single blade cutting capacity ensure the workpiece cutting neat, consistency. When the actual cutting area exceeds alarm set value, the light will flash, prompting the user to replace the blade.

Tuesday, July 14, 2015

Burr-free Cutting for Larger Pipe Cutoff Inline

The 300 milling type CNC steel pipe cutting machine used for big size pipe cut off. Contor Milling type cold saw is equipped with up to four axis-controlled sawing stations working independently. Sawing of the tube starts simultaneously at several positions, and segments are finally cut along its circumference. The results is small chips and negligible burr.
  We developed the milling type flying cold saw by ourselves. It is a type of high precision cutting machine for big size diameter steel pipe. The machine catches the step with the word’s developing speed in the field. The cutting machine adopts 2 blades cutting and 2 coordinate axes interlock controlling technology, which made no burrs, low noise and excellent cutting edge. The milling type flying cold saw is suitable for large diameter pipe cutting.



Friday, July 10, 2015

How to Cut Steel Pipe?

The cold saw is very different from the traditional high-speed friction flying saws. The technology of cold saw is to cut big, medium and small pipes with more safety and burr free. The tracing, getting synchronization and return of the trolley are completed by motors driving according racks and pinions on the self-lubricated guide lines.




The cutting action of the blade is driven by servo motors and reducers. And the feeding action of the blade is driven by motors and ball screw.Reasonable design of cold saw gurantee the cold saw cut off pipes with lower noise, good quality cutting edge without shape change or burrs, and reduce the cost of secondary process.



On the condition of cutting with the maximum speed, the cutting precision is equal or less than1.5mm. After setting parameters through the automatic control console, the cold saw running automatically in stable and reliable state.